K 560 ERT – Single Sided Edgebander
Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 8mm.
Machine Base
The machine base is made of a tubular steel structure and is designed to assure maximum stability and accuracy.
Electronic Positioning of the Top Pressure Beam
The height of the pressure beam is electronically positioned through the controller per the program. All operating units raise and lower simultaneously when the pressure beam is adjusted. No adjustment is required for the glue roller when changing panel thickness. The pressure beam has two rows of staggered pressure rollers with steel bearings.
Capacities and Speed
· Anti Adhesive
· Premill’End Trim
· T/B Trim
· Corner Rounding (2)
· Profile Scrape
· Glue Scrape
· Buff
· Edgebanding thickness: .4mm - 6mm (.016-1/4”)
· Guillotine capacity: 3mm
· Feed speed: 40-60 ft/min.
· Panel height: 3/8” min – 2 1/8” max
· Minimum panel length: 5 1/2”
· Minimum panel width: 2 3/8”
· Minimum distance between panels: 20”
Glue Station
Teflon coated glue pot to facilitate glue changeover. Warm up time is approximately eight to ten minutes. The unit is also equipped with a quick disconnect plug for changing from one pot to another.
Pneumatic Pressure Section
There are a total of three pressure rollers for pressing the banding to the workpiece edge. The first roller is powered, and it is also Teflon coated to prevent the banding material from slipping. The two idle rollers have opposing one-degree tilt to provide extra pressure along the top and bottom edge. The machine comes standard with an automatic strip magazine. Comes standard with a mechanical digital readout for the positioning of the pressure section. The glue pot is Teflon coated and has a 3.3lb. capacity. Comes equipped with a quick change feature that allows the operator to remove the glue pot in less than two minutes.
SGP Glue Pot
Quick heat up time due to the small glue pot. Reverse rotation of the glue roller for the application of solid wood. Double Thermo Regulation for easy use of both EVA and PUR glue. Color change and glue pot cleaning are able to be completed in minutes, as opposed to hours.
Startouch Controller
The K 560 comes equipped with the “Startouch” controller. This controller features a 12" touch screen display. Capable of storing 100 programs. Color graphic display of all the working units. Tracks production information, diagnostic information and monitors maintenance schedules. Choose mm's or inches, as well as 5 different languages. Swivels 270 degrees and tilts for easy access.
Anti-Adhesive
The machine comes equipped with an anti-adhesive unit positioned prior to the pre milling unit. It prevents the buildup of glue on the top and bottom of the panel. The unit comes with two independent nozzles and a tank of anti-adhesive liquid.
Adjustable Infeed Fence
The infeed fence is manually adjustable with a mechanical digital readout for determining stock removal.
RT-V Pre-Milling Station:
To rectify/clean panels already sized and squared before the edge is applied. The unit is composed of two high frequency motors (2.0hp) with jumping action controlled through the
K-SEL 2” End Trimming Station
This unit is composed of two independent .50 hp motors mounted on THK guides. End trim utilizes a draw cut system for reduced blade projection on thick panels. The unit comes standard with automatic tilting of the unit from the control panel with two preset positions.
R/K Edge Trimming Station
This unit is composed of two independent .7 hp motors operating at 12,000 rpm. It comes standard with THREE position pneumatics, this allows the operator to go from thin tape, to 3mm pvc, to solid wood, through the control panel. All adjustments are carried out with mechanical digital readouts. The unit has top and bottom copy wheels and side copy shoes. The motors have quick release plugs to facilitate tooling changes. The top trim unit is equipped with a three roller nesting kit as standard, beneficial when running panels with grooves and/or 35mm hinge holes.
“ROUND-X” Corner Rounding Unit:
Two independent .50hp motors that slide on
The profile scraping station designed to remove knife marks from thick PVC. The unit is equipped with pneumatic in/out positioning through the controller. It has a large diameter horizontal copy wheel and side copy wheel device with digital indicators. It features a quick knife replacement system and comes with 3mm knives. The top profile scrape unit is equipped with a three roller nesting kit as standard, beneficial when running panels with grooves and/or 35mm hinge holes.
RC-V Glue Scraping Unit
The unit eliminates any excess glue to help improve the quality of the glue joint. It comes standard with double copy wheels on the top and bottom of the panel, air blowers are standard to help keep the knives clean, the off fall is collected in the collection bin and it is pneumatically positioned through the controller.
SP-V Buffing Unit
The buffing unit has two .25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more refined edge finish.
Acoustical Safety Enclosure
All working units are enclosed under an acoustical safety hood to reduce noise and prevent accidents. The hood has a safety microswitch which prevents the machine from operating when the hood is open.
Centralized Dust Extraction
Machine comes with two 3” ports for the premilling station, two 2” ports for the top and bottom trim station and one 3” port for the 3mm collection bin for extraction.
Technical Specifications
Glue Pot Unit: |
|
Heating Time | Approx. 8-10 min. |
Glue Capacity | 3.3 lb |
Pre-Milling Unit: |
|
Horsepower | 2.0 HP (2) |
| 19,000 |
Height | 64mm |
Max. Stock Removal | Adjustable |
End Cutting Trimming Station: |
|
Horsepower | .25 HP (2) |
| 12,000 |
Tilting | 2 preset positions |
Edge Trimming Unit: |
|
Horsepower | .70 HP (2) |
| 12,000 |
Cutting Tools | Combination Cutters |
Corner Rounding Unit: |
|
Horsepower | .50 HP (2) |
| 12,000 |
Cutting Tools | 3mm Radius |
Scraping Unit: |
|
Knife Radius | 3mm |
Buffing Unit: |
|
Horsepower | .25 HP (2) |
| 2,800 |
Diameter/Bore | 152mm/17mm |
Feed Motor Horsepower | 2 HP |
Feed Speed | 40-60 FPM |
Frequency Converter | 200 Hz |
Dust Hood Diameter | Per Drawing |
Pneumatic Operating Pressure | 90 |
Machine Weight: | 4,228lbs. |
Electrical: | 57 amps @ 230v three phase |
Dust: | 3,250 cfm |
Dimensions(LxWxH): | 182” x 67” x 59” |