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Superset XL

Automatic Through-Feed Moulder

CompactXL

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Description:

The Superset XL moulder is top of the line moulder engineering designed for the United States Woodworking Industry. Its Monoblock single piece base assures vibration free stability for years of productivity. The innovative "Superset Setting System" allows for rapid and accurate changeovers from one job to the next. The Superset XL offers incredible features and value at an affordable price.

WORK SECTION:
  • Minimum 15mm (.590”)
  • Maximum 230m (9.055”)
WORK SECTION:
  • Minimum 6mm (.236”)
  • Maximum 120mm (4.724”)
CompactXL
* High degree of flexibility *
MACHINE BASE:

The machine bed is of thick steel with a strongly ribbed structure and Monobloc steel supporting base. The sturdiness and weight of the base along with the heavy-duty cast iron motor mounts, which are mounted directly on the base, reduce vibrations and guarantee life-long, constant, high quality performance. Cast iron spindle collars and feed roller pendulums further enhance the machine stability and performance

CompactXL
* No vibration means higher quality finish *
* Maximum durability and flexibility *
CompactXL
* Simplicity eliminates “trial and error” setups *
“SET-UP” SYSTEM:

This is a patented system unique to SCM. This system ensures maximum efficiency and simplicity in changing from one profile to the next.

All spindles are fitted with "SET UP", the quick set-up system that enables most of the machine elements to be set in only one movement. By setting the minimum diameter of the tool (when dealing with a top horizontal spindle), the tool, working thickness, front and rear pressures and feed rollers are simultaneously adjusted. Only SCM has this Patented feature to increase productivity and eliminate downtime. Other moulder setting systems require 4-6 different adjustments to SCM’S 1 adjustment! You’re running product ($$$) before they even can finish the tool set-up!

WORKTABLES:

The in-feed worktable has a parallelogram system vertical adjustment complete with hardened insert placed before the planer spindle. Worktables are of wear resistant special cast iron with a low friction coefficient and are equipped with inserts in front of the vertical spindles. The table plates are separate from the vertical dovetail slide-ways which provide a better reference and wear area.

FENCES:

The parallelogram infeed fence is adjustable widthwise and the reference engraver fitted to the surface planer guarantees perfect pre-straightening of work-piece. The right fences are easily adjustable to optimum position according to tool diameter.

CompactXL
CompactXL
SPINDLES:

The spindle surfaces are hardened to avoid wear and are fitted with three precision matched bearings. The 120mm (4.750”) diameter steel spindle cylinder ensures maximum stability and precision even during heavy duty machining. The maximum working width of 240mm (9.44”) is supported by an 11.500” length spindle housing ensuring stability for wider profile widths. The axial adjustments are 80mm for the vertical spindles and 45mm for the horizontals.

CompactXL
CompactXL
FEED SYSTEM:

The beam, which supports the feed system (Total of 2), is powered by a lifting motor, which is combined with the top horizontal spindle. The beam automatically sets itself to any new tooling diameter. Feed rollers are driven by a set of hardened gears with oil bath lubrication (rear end) and universal drive joints, guaranteeing maximum reliability and constant feed even during heavy duty machining.

The feed rollers are pneumatically pressurized with triple circuit control (roller before planer, between planer and top horizontal spindle, and after top horizontal spindle) enabling optimal feed in accordance with the workpiece to be processed. Feed speed is continuously adjustable from the operator’s position through a variable speed gear. Spindles and feed rollers are of steel with hardened chromed surfaces with optimum penetration through the wood.

AUTOMATIC FEED SYSTEM ALIGNMENT WITH TOP HORIZONTAL SPINDLES:

  • Under normal working conditions, the feed rollers are aligned with the minimum diameter of the tool (i.e., the pressure shoes).
  • When machining batches with considerable thickness variation, the steel feed rollers can be lowered in order to optimize the feeding. Once the work has been completed, simply turn the switch to re-align the rollers.
  • To remove a jammed workpiece from the machine, the steel rollers can be raised without moving the top spindle or the pressure shoes. Once the workpiece has been removed, simply turn the switch to re-align the rollers.
CompactXL

RECEDING CHIPBREAKER:

The pressure shoe placed in front of the top horizontal spindles is equipped with parallelogram movement and pneumatic pressure adjustment.

CompactXL

POSITIONING OF WORKING UNITS:

The adjustment of head units is controlled from the front of the machine with mechanical decimal readouts for each spindle adjustment (radial and axial) to .001”. The readout display of work piece width and thickness section is done by mechanical decimal indicators that are placed on the front side of the machine. These are separate from the other readouts, providing a high accuracy of the wood width and thickness position of the left and top spindle.


ERGONOMICS:

All the controls are placed on the front side of the machine in an optimal position for easy access and use. The integral safety enclosure reduces noise and dust, guaranteeing a full view of the machine at the same time. The entire sound enclosure is of heavy steel with sound insert padding to reduce the noise level to CE standards and provide a safety barrier.

Machine Features:

  • Full Guard Enclosure with safety micro-switch
  • PATENTED “Set-Up Superset System" a Patented System to make tool changeover incredibly fast and easy. Other systems require 4 to 6 more adjustments than this unique patented system.
  • 4 serrated feed rollers before top horizontal
  • Rubber coated feed rollers after top horizontal spindle
  • Idle roller in out-feed table
  • Jog push-button on out-feed side of machine
  • Simultaneous adjustment of feeding system and top horizontal spindle for prompt and easy set- up.
  • Mechanical digital readout indicators of working height and width
  • Mechanical digital readouts on all critical spindle adjustments radial and axial
  • Receding chip-breaker design on top horizontal spindle hood fabricated of solid reinforced steel
  • Left vertical spindle with front presser and out-feed guide fence
  • Fence simultaneously adjustable with left spindle vertically adjustable
  • All controls and adjustments mounted on front operator side
  • Side pressure roller in front of left vertical spindle
  • Service spanners

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Machine Specs:


Min. working width (finished section)

15mm (.590”) *

Max. working width (finished section)

230mm (9.055”)**

Min. working thickness(finished section)

6mm (.236”) ***

Max. working thickness(finished section)

120mm (4.724”)****

Min. length of single component

620mm (24.409”)*****

Motor power for feed system

6.6 HP

Feed Speed – variable

5 - 25 m/min (18 - 82 ft/min.)

Spindle speed

6000 rpm

Spindle diameter

1 13/16”

Vertical spindle working length

140mm (5.511”)

Horizontal spindle working length

250mm (9.842”)

Length of universal spindle (optional)

240 mm (9.448”)

Axial adjustment of vertical spindles relative to table

80mm (3.149”)

Axial adjustment of horizontal spindles relative to right fence

45mm (1.771”)

Min/max diameter of tools on planer spindle

120/140mm (4.724”/ 5.511”)

Min/max diameter of profiling tools

100/200mm (3.937”/ 7.874”)******

Profiling capacity on 2nd bottom horizontal head with 200mm (7.874”) diameter tool

15 mm (.590”)

Spindle cylinder diameter

120 mm (4.724“)

Diameter of feed rollers

140mm (5.518”)

Length of in-feed table

2000mm (78.740”)

Rapid adjustment of in-feed table & fence

10 mm (.393”)

Power requirements

91 AMPS @ 460V

Dust extraction requirements

4850 CFM @5000 FPM