K360 TE – Automatic Edgebander
Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 6mm.
Machine Base
The machine base is made of a tubular steel structure and is designed to assure maximum stability and accuracy.
Top Pressure Beam
All operating units raise and lower simultaneously when the pressure beam is adjusted. No adjustment is required for the glue roller when changing panel thickness. The pressure beam has two rows of staggered pressure rollers with steel bearings.
Capacities And Speed
· Premill
· End Trim
· T/B Trim
· Profile Scrape
· Glue Scrape
· Buff
· Edgebanding thickness: .4mm - 6mm (.016-1/4”)
· Guillotine capacity: 3mm
· Feed speed: 36 ft/min.
· Panel height: 3/8” min – 2 1/2” max
· Minimum panel length: 5 1/2”
· Minimum panel width: 2 3/8”
· Minimum distance between panels: 20”
Glue Station
Teflon coated glue pot to facilitate glue changeover. Warm up time is approximately eight to ten minutes. The unit is also equipped with a quick disconnect plug for changing from one pot to another.
Pressure Section
There are a total of three pressure rollers for pressing the banding to the workpiece edge. The first roller is powered, it is also Teflon coated to prevent the banding material from slipping. The two idle rollers have opposing one-degree tilt to provide extra pressure along the top and bottom edge. The machine comes standard with an automatic strip magazine. Comes standard with a mechanical digital readout for the positioning of the pressure section.
SGP-E Glue Pot
Quick heat up time due to the small glue pot. Reverse rotation of the glue roller for the application of solid wood. Double Thermo Regulation for easy use of both EVA and PUR glue. Color change and glue pot cleaning are able to be completed in minutes, as opposed to hours.
Startouch Controller
The K 360 comes equipped with the “Startouch” controller. This controller features a 12" touch screen display. Capable of storing 100 programs. Color graphic display of all the working units. Tracks production information, diagnostic information and monitors maintenance schedules. Choose mm's or inches, as well as 5 different languages. Swivels 270 degrees and tilts for easy access.
Adjustable Infeed Fence
The infeed fence is manually adjustable with pneumatic positioning in/out.
“Rt-Vp” Pre-Milling Station:
To rectify/clean panels already sized and squared before the edge is applied. The unit is composed of two high frequency motors (2.0hp) with jumping action controlled through the PLC. The cutting heads are adjustable vertically. The unit is equipped with copying devices which guarantee that material removal is consistent on long or slightly out-of-square panels.E
End Trimming Station
This unit is composed of two independent .25 hp motors mounted on THK guides. End trim utilizes a draw cut system for reduced blade projection on thick panels. The unit comes standard with pneumatic positioning of the unit from the control panel with two preset positions. The unit is also equipped with the “radius” edge feature that rounds over the vertical edge on the corners of a 3mm panel.
Edge Trimming Station
This unit is composed of two independent .7 hp motors operating at 12,000 rpm. It comes standard with THREE position pneumatics, this allows the operator to go from thin tape, to 3mm pvc, to solid wood, through the control panel. The unit is equipped with a three position combination cutter. All adjustments are carried out with mechanical digital readouts. The unit has top and bottom copy wheels and side copy shoes. The motors have quick release plugs to facilitate tooling changes.
Ras-V Profile Scraping Station
Scraping station designed to remove knife marks from thick PVC. The unit is equipped with pneumatic in/out positioning from the control panel. It has a large diameter horizontal copy wheel and side copy wheel device with digital indicators. The unit is also equipped with dust extraction and a separate collection bin.
Rc-V Glue Scraping Unit
The unit eliminates any excess glue to help improve the quality of the glue joint. It comes standard with double copy wheels on the top and bottom of the panel, air blowers are standard to help keep the knives clean, the off fall is collected in the collection bin and it is pneumatically positioned through the controller.
Buffing Unit
The buffing unit has two .25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more refined edge finish.
Acoustical Safety Enclosure
All working units are enclosed under an acoustical safety hood to reduce noise and prevent accidents. The hood has a safety microswitch which prevents the machine from operating when the hood is open.
Centralized Dust Extraction
Machine comes with two 3” ports for the premilling station, two 2” ports for the top and bottom trim station and one 3” port for the 3mm collection bin for extraction.
Technical Specifications
Glue Pot Unit: |
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Heating Time | Approx. 8-10 min. |
Glue Capacity | 2.2 lbs. |
Pre-Milling Unit: |
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Horsepower | 2.0 HP (2) |
RPM | 19,000 RPM |
Max. Stock Removal | Adjustable |
End Cutting Trimming Station: |
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Horsepower | .25 HP (2) |
RPM | 12,000 RPM |
Tilting | 2 preset positions |
Edge Trimming Unit: |
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Horsepower | .70 HP (2) |
RPM | 12,000 RPM |
Tilting | 0-25 degrees |
Cutting Tools | Straight, 3mm radius cutters |
Scraping Unit: | 3mm |
Knife Radius |
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Buffing Unit: |
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Horsepower | .25 HP (2) |
RPM | 2,800 RPM |
Diameter/Bore | 152mm/17mm |
Feed Motor Horsepower | 2 HP |
Feed Speed | 36 FPM |
Frequency Converter | 200 Hz |
Dust Hood Diameter | Per Drawing |
Pneumatic Operating Pressure | 90 PSI |
Machine Weight: | 3,159lbs. |
Electrical: | 44 amps @ 230v three phase |
Dust: | 2,500 cfm |
Dimensions (LxWxH): | 150” x 61” x 52” |