K360 TE – Automatic Edgebander
Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 6mm.
Machine Base
The machine base is made of a tubular steel
structure and is designed to assure maximum stability and accuracy.
Top Pressure Beam
All operating units raise
and lower simultaneously when the pressure beam is adjusted. No adjustment is
required for the glue roller when changing panel thickness. The pressure beam
has two rows of staggered pressure rollers with steel bearings.
Capacities And Speed
· Premill
·
End Trim
·
T/B Trim
·
Profile Scrape
·
Glue Scrape
·
Buff
·
Edgebanding thickness: .4mm - 6mm (.016-1/4”)
·
Guillotine capacity: 3mm
·
Feed speed: 36 ft/min.
·
Panel height: 3/8” min – 2 1/2” max
·
Minimum panel length: 5 1/2”
·
Minimum panel width: 2 3/8”
·
Minimum distance between panels: 20”
Glue Station
Teflon coated glue pot to
facilitate glue changeover. Warm up time is approximately eight to ten minutes.
The unit is also equipped with a quick disconnect plug for changing from one
pot to another.
Pressure
Section
There are a total of three
pressure rollers for pressing the banding to the workpiece edge. The first
roller is powered, it is also Teflon coated to prevent the banding material
from slipping. The two idle rollers have opposing one-degree tilt to provide
extra pressure along the top and bottom edge. The machine comes standard with
an automatic strip magazine. Comes standard with a mechanical digital readout
for the positioning of the pressure section.
SGP-E Glue Pot
Quick
heat up time due to the small glue pot. Reverse rotation of the glue roller for
the application of solid wood. Double Thermo Regulation for easy use of both
EVA and PUR glue. Color change and glue pot cleaning are able to be completed
in minutes, as opposed to hours.
Startouch Controller
The K 360 comes equipped
with the “Startouch” controller. This
controller features a 12" touch screen display. Capable of storing 100
programs. Color graphic display of all the working units. Tracks production
information, diagnostic information and monitors maintenance schedules. Choose
mm's or inches, as well as 5 different languages. Swivels 270 degrees and tilts
for easy access.
Adjustable Infeed Fence
The
infeed fence is manually adjustable with pneumatic positioning in/out.
“Rt-Vp” Pre-Milling Station:
To
rectify/clean panels already sized and squared before the edge is applied. The
unit is composed of two high frequency motors (2.0hp) with jumping action
controlled through the PLC. The cutting
heads are adjustable vertically. The unit is equipped with copying devices
which guarantee that material removal is consistent on long or slightly
out-of-square panels.E
End Trimming Station
This unit is composed of
two independent .25 hp motors mounted on THK guides. End trim utilizes a draw
cut system for reduced blade projection on thick panels. The unit comes
standard with pneumatic positioning of the unit from the control panel with two
preset positions. The unit is also equipped with the “radius” edge feature that
rounds over the vertical edge on the corners of a 3mm panel.
Edge Trimming Station
This unit is composed of two independent .7 hp motors
operating at 12,000 rpm. It comes standard with THREE position pneumatics, this
allows the operator to go from thin tape, to 3mm pvc, to solid wood, through
the control panel. The unit is equipped with a three position combination
cutter. All adjustments are carried out with mechanical digital readouts. The
unit has top and bottom copy wheels and side copy shoes. The motors have quick
release plugs to facilitate tooling changes.
Ras-V Profile Scraping Station
Scraping
station designed to remove knife marks from thick PVC. The unit is equipped with pneumatic in/out
positioning from the control panel. It has a large diameter horizontal copy
wheel and side copy wheel device with digital indicators. The unit is also
equipped with dust extraction and a separate collection bin.
Rc-V Glue Scraping Unit
The unit eliminates any
excess glue to help improve the quality of the glue joint. It comes standard
with double copy wheels on the top and bottom of the panel, air blowers are
standard to help keep the knives clean, the off fall is collected in the collection
bin and it is pneumatically positioned through the controller.
Buffing Unit
The buffing unit has two
.25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more
refined edge finish.
Acoustical Safety Enclosure
All working units are
enclosed under an acoustical safety hood to reduce noise and prevent accidents.
The hood has a safety microswitch which prevents the machine from operating
when the hood is open.
Centralized Dust Extraction
Machine comes with two 3”
ports for the premilling station, two 2” ports for the top and bottom trim
station and one 3” port for the 3mm collection bin for extraction.
Technical
Specifications
Glue Pot Unit: |
|
Heating Time |
Approx. 8-10 min. |
Glue Capacity |
2.2 lbs. |
Pre-Milling Unit: |
|
Horsepower |
2.0 HP (2) |
RPM |
19,000 RPM |
Max. Stock Removal |
Adjustable |
End Cutting Trimming
Station: |
|
Horsepower |
.25 HP (2) |
RPM |
12,000 RPM |
Tilting |
2 preset positions |
Edge Trimming Unit: |
|
Horsepower |
.70 HP (2) |
RPM |
12,000 RPM |
Tilting |
0-25 degrees |
Cutting Tools |
Straight, 3mm radius
cutters |
Scraping Unit: |
3mm |
Knife Radius |
|
Buffing Unit: |
|
Horsepower |
.25 HP (2) |
RPM |
2,800 RPM |
Diameter/Bore |
152mm/17mm |
Feed Motor Horsepower |
2 HP |
Feed Speed |
36 FPM |
Frequency Converter |
200 Hz |
Dust Hood Diameter |
Per Drawing |
Pneumatic Operating
Pressure |
90 PSI |
Machine Weight: |
3,159lbs. |
Electrical: |
44 amps @ 230v three
phase |
Dust: |
2,500 cfm |
Dimensions (LxWxH): |
150” x 61” x 52” |