K 560 ERT – Single Sided Edgebander
Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 8mm.
Machine Base
The machine base is made of a tubular steel structure
and is designed to assure maximum stability and accuracy.
Electronic Positioning of the Top Pressure Beam
The height of the pressure
beam is electronically positioned through the controller per the program. All
operating units raise and lower simultaneously when the pressure beam is
adjusted. No adjustment is required for the glue roller when changing panel
thickness. The pressure beam has two rows of staggered pressure rollers with
steel bearings.
Capacities and Speed
·
Anti Adhesive
·
Premill’End Trim
·
T/B Trim
·
Corner Rounding (2)
·
Profile Scrape
·
Glue Scrape
·
Buff
·
Edgebanding thickness: .4mm - 6mm (.016-1/4”)
·
Guillotine capacity: 3mm
·
Feed speed: 40-60 ft/min.
·
Panel height: 3/8” min – 2 1/8” max
·
Minimum panel length: 5 1/2”
·
Minimum panel width: 2 3/8”
·
Minimum distance between panels: 20”
Glue Station
Teflon coated glue pot to facilitate
glue changeover. Warm up time is approximately eight to ten minutes. The unit
is also equipped with a quick disconnect plug for changing from one pot to
another.
Pneumatic Pressure Section
There are a total of three
pressure rollers for pressing the banding to the workpiece edge. The first
roller is powered, and it is also Teflon coated to prevent the banding material
from slipping. The two idle rollers have opposing one-degree tilt to provide
extra pressure along the top and bottom edge. The machine comes standard with
an automatic strip magazine. Comes standard with a mechanical digital readout
for the positioning of the pressure section. The glue pot is Teflon coated and
has a 3.3lb. capacity. Comes equipped with a quick change feature that allows
the operator to remove the glue pot in less than two minutes.
SGP Glue Pot
Quick
heat up time due to the small glue pot. Reverse rotation of the glue roller for
the application of solid wood. Double Thermo Regulation for easy use of both
EVA and PUR glue. Color change and glue pot cleaning are able to be completed
in minutes, as opposed to hours.
Startouch Controller
The K 560 comes equipped
with the “Startouch” controller. This
controller features a 12" touch screen display. Capable of storing 100
programs. Color graphic display of all the working units. Tracks production information,
diagnostic information and monitors maintenance schedules. Choose mm's or
inches, as well as 5 different languages. Swivels 270 degrees and tilts for
easy access.
Anti-Adhesive
The machine comes equipped
with an anti-adhesive unit positioned prior to the pre milling unit. It
prevents the buildup of glue on the top and bottom of the panel. The unit comes
with two independent nozzles and a tank of anti-adhesive liquid.
Adjustable Infeed Fence
The
infeed fence is manually adjustable with a mechanical digital readout for
determining stock removal.
RT-V Pre-Milling Station:
To
rectify/clean panels already sized and squared before the edge is applied. The
unit is composed of two high frequency motors (2.0hp) with jumping action
controlled through the
K-SEL 2” End Trimming Station
This unit is composed of two independent .50
hp motors mounted on THK guides.
End trim utilizes a draw cut system for reduced blade projection on thick
panels. The unit comes standard with automatic tilting of the unit from the
control panel with two preset positions.
R/K Edge Trimming Station
This unit is composed of two
independent .7 hp motors operating at 12,000 rpm. It comes standard with THREE
position pneumatics, this allows the operator to go from thin tape, to 3mm pvc,
to solid wood, through the control panel. All adjustments are carried out with
mechanical digital readouts. The unit has top and bottom copy wheels and side
copy shoes. The motors have quick release plugs to facilitate tooling changes. The top trim unit is
equipped with a three roller nesting kit as standard, beneficial when running
panels with grooves and/or 35mm hinge holes.
“ROUND-X” Corner Rounding Unit:
Two independent .50hp motors
that slide on
The
profile scraping station designed to remove knife marks from thick PVC. The
unit is equipped with pneumatic in/out positioning through the controller. It
has a large diameter horizontal copy wheel and side copy wheel device with
digital indicators. It features a quick knife replacement system and comes with
3mm knives. The top profile scrape unit is equipped with a three roller nesting
kit as standard, beneficial when running panels with grooves and/or 35mm hinge
holes.
RC-V Glue Scraping Unit
The unit eliminates any
excess glue to help improve the quality of the glue joint. It comes standard
with double copy wheels on the top and bottom of the panel, air blowers are
standard to help keep the knives clean, the off fall is collected in the collection
bin and it is pneumatically positioned through the controller.
SP-V Buffing Unit
The buffing unit has two
.25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more
refined edge finish.
Acoustical Safety Enclosure
All working units are
enclosed under an acoustical safety hood to reduce noise and prevent accidents.
The hood has a safety microswitch which prevents the machine from operating
when the hood is open.
Centralized Dust Extraction
Machine comes with two 3”
ports for the premilling station, two 2” ports for the top and bottom trim
station and one 3” port for the 3mm collection bin for extraction.
Technical Specifications
Glue Pot Unit: |
|
Heating Time |
Approx. 8-10 min. |
Glue Capacity |
3.3 lb |
Pre-Milling Unit: |
|
Horsepower |
2.0 HP (2) |
|
19,000 |
Height |
64mm |
Max. Stock Removal |
Adjustable |
End Cutting Trimming
Station: |
|
Horsepower |
.25 HP (2) |
|
12,000 |
Tilting |
2 preset positions |
Edge Trimming Unit: |
|
Horsepower |
.70 HP (2) |
|
12,000 |
Cutting Tools |
Combination Cutters |
Corner Rounding Unit: |
|
Horsepower |
.50 HP (2) |
|
12,000 |
Cutting Tools |
3mm Radius |
Scraping Unit: |
|
Knife Radius |
3mm |
Buffing Unit: |
|
Horsepower |
.25 HP (2) |
|
2,800 |
Diameter/Bore |
152mm/17mm |
Feed Motor Horsepower |
2 HP |
Feed Speed |
40-60 FPM |
Frequency Converter |
200 Hz |
Dust Hood Diameter |
Per Drawing |
Pneumatic Operating
Pressure |
90 |
Machine Weight: |
4,228lbs. |
Electrical: |
57 amps @ 230v three
phase |
Dust: |
3,250 cfm |
Dimensions(LxWxH): |
182” x 67” x 59” |